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In the realm of industrial assembly, tightening operations may appear simple but entail numerous challenges. Among these, improper tightening sequence and missed fasteners have long been critical issues plaguing enterprises. Traditional paper-based process cards, used to guide operations, suffer from significant limitations: they cannot dynamically align with actual workflows, and deviations often go undetected in real time. This leads to inconsistent product quality and constrained production efficiency.

Against this backdrop, Danikor’s intelligent tightening tools emerge as a revolutionary solution for industrial assembly. By uploading product images to the host guiding software or large-screen controller, operators can precisely configure the tightening sequence per process requirements, leveraging positioning force arms for effective control. During manual operations, the system prompts the operator in real time about the exact screw location to tighten, ensuring orderly execution.

Simultaneously, Danikor’s tools monitor the tightening process in real time, tracking the status of each screw. Upon achieving compliance, the system automatically cues the operator to proceed to the next screw, ensuring continuity and accuracy. If a defect occurs, the system instantly triggers an alarm and halts operations, activating the NG (No-Good) part collection process to isolate faulty screws, preventing them from advancing to subsequent stages and safeguarding quality.

Moreover, the system only transitions to the next task group after all screws are correctly tightened, eliminating the risk of missed fasteners. This intelligent mode enhances both accuracy and efficiency, delivering tangible benefits to enterprises.

Danikor’s tools also feature data logging and traceability, recording critical parameters (e.g., time, torque, angle) for each tightening cycle. This supports quality traceability, enabling enterprises to analyze data, identify potential issues, and refine processes for optimized product stability.

By resolving the long-standing issues of improper sequence and missed fasteners, Danikor’s intelligent tightening tools drive assembly toward smarter practices. As manufacturing prioritizes quality and efficiency, these tools will see broader adoption, empowering enterprises to upgrade assembly processes, maximize industrial value, and become indispensable in modern industrial assembly.